Williams International's EJ22 Engine
Focus of Technical Interest at NBAA
Williams also comes to the show as a very well established
player in the business jet market, with two new applications approaching
certification.
The EJ22 is one of several production engines to be developed
from the FJX-2, which Williams has developed since 1996 with the
help of funding from the NASA General Aviation Propulsion (GAP)
program. The EJ22's development is being funded by Eclipse's financial
backers, and it is specifically an Eclipse engine. The FJ22 is
a turbofan, available to other manufacturers, and the family also
includes the TSX-1 turboshaft and the TSX-2 turboprop.
The EJ22 and FJ22 share many components, including the tiny six-stage
axial compressor, with its rotor machined from a single piece
of metal. The primary difference, and one of the main technical
novelties in the Eclipse engine, is that the EJ22 is integrated
to an unusual degree into the airplane and its systems. Although
details are closely held, the fuel pump and control systems and
the electrical system of the airplane and the engine are combined.
For example, the engine control system may be located within the
airplane and combined with the flight controls.
In the Eclipse, as in Williams' V-Jet II technology demonstrator,
the engines are installed close together in the tail. The result
is that the tapering fuselage acts as an inertial separator, throwing
hail and birds away from the engine inlets. The engine will be
designed to meet standard certification requirements for bird
and ice ingestion, but the design should reduce the risk of damage.
Tests this year showed that the high-pressure compressor, which
was considered to be the highest-risk component of the engine,
was running within one point of its design efficiency. Even at
this early stage, the engine has shown low vibration levels and
has proven to be mechanically sound. The 500 shp turboprop engine
started tests in March, and is running as a complete powerplant
with a propeller attached. Williams reports strong interest in
the engine's turboshaft derivative.
Meanwhile, Williams' 1,200 to 1,500 pounds thrust FJ33 turbofan
made its first run in late July. The first engine, built on production
tools at the company's Ogden, UT, facility, met its thrust targets
and beat its fuel consumption goals on its initial run. Company
chairman and CEO Dr. Sam Williams describes the FJ33 as "a
step beyond the FJ44" in terms of thrust-to-weight ratio
and performance. The engine is due to be certificated in 2002
and has been selected for the Century Aerospace CA-100 and the
Aerostar FJ-100.
In April, Williams received FAA type certification for the latest
and most powerful development of the FJ44 engine. The 2,400 pounds
thrust FJ44-2C is designed for the stretched Cessna Citation CJ2.
According to the engine company, successful testing of the 2C
engine at higher thrust levels will lead to greater endurance
and lower maintenance costs for other versions of the engine.
The 2C also includes an integrated fuel delivery unit, which
combines the functions of a hydromechanical fuel control with
a fuel pump. Two FJ44-powered aircraft are due to pass significant
milestones this year, with certification of the Raytheon Premier
and the first flight of the FAA-conforming, production-model Sino
Swearingen SJ30-2.
By Bill Sweetman