Aviation Week & Space Technology 06/16/2003 158 24 awst Copyright © 2003 The McGraw-Hill Companies, Inc., All rights reserved. http://www.mcgraw-hill.com xml/awst_xml/2003/06/16/AW_06_16_2003_p104-1-01.xml 104 Paris 2003 David M. North Toulouse, France The planned delivery of an A318 to Frontier Airlines by Airbus this summer will prove once again that the French manufacturer can replicate the same cockpit instrumentation, en-US Technology Development Cycle (EVT):AW Events Narrow Body (PRO):Commercial Transports (PRO):Aircraft (PRO):AW Products Commercial Transports (PRO):Aircraft (PRO):AW Products Aircraft (PRO):AW Products Companies (ORG):Commercial Organizations (ORG):AW Organizations Commercial Organizations (ORG):AW Organizations Airbus A318 Pilot Report Same as before in cockpit layout and performance capability, but now the aircraft sports a shorter fuselage, fits smaller market niche

Flying the Airbus A318

The planned delivery of an A318 to Frontier Airlines by Airbus this summer will prove once again that the French manufacturer can replicate the same cockpit instrumentation, operational procedures, performance and pilot ratings common to its other single-aisle line of transports.

However, the standard 107-passenger derivative of the A320 series is not likely to have the initial marketplace acceptance of its larger brethren. The A318 was launched in April 1999 and received its type certification late last month. It is entering a depressed market for small airliners and regional-type aircraft, and is facing entrants from Brazil's Embraer 190 and 195 series of twinjets. The 108-118-passenger 195 is slated for deliveries to airlines by mid-2006 and the 98-108-passenger 190 is now scheduled to enter operations in third-quarter 2005. The slightly smaller 90-passenger Bombardier CRJ900 is also a contender, and Boeing's 717-200--approximately the same size and passenger capacity as the A318--is already in operation with several airlines.

Airbus holds firm orders for 84 A318s, with the first delivery to Frontier planned for July. The Denver-based carrier is expected to receive the rest of its five CFM-powered aircraft by year-end. First delivery to Air France is planned in October, with three more due by the end of 2003. Air France has orders for 15 of the CFM-powered A318s and General Electric's Gecas leasing unit has orders for 30. International Lease Finance Corp. has placed orders for 15 and Tyco Capital Aerospace has orders for four. America West Airlines, which already operates A319s and A320s, has orders for 15 of the PW6000-powered A318s.

Airbus had intended to deliver PW6000-powered A318s this summer, but when the Pratt & Whitney engine came up 5-10% over in anticipated fuel burn, the introduction was delayed until late 2005--some 2.5 years late--while the engine manufacturer redesigned the compressor for the 23,800-lb.-thrust-class engine. Stuart Mann, director of product marketing for the A320 series, said the PW6000 holds many attractions for the A318. "The Pratt & Whitney engine will be less expensive to buy and operate, and cheaper to maintain with its quick teardown capability and low part count," he said. He added that initial test runs on the engine were favorable for Airbus' fuel-efficiency requirements.

I, along with three other pilot/journalists, had the opportunity to visit Airbus here to fly the A318 prototype (MSN 1599) late last month. The initial A318, it was originally fitted with PW6000 engines and made its first flight in January 2002. It was later equipped with the CFM56-5B turbofan engines and flew Aug. 29, 2002. The second prototype (MSN 1660) flew with its P&W engines on June 3, 2002. The first prototype accumulated 670 hr. in flight-testing, while the second accounted for 170 hr. The second A318 will be retrofitted with CFM56 engines and be delivered to Frontier this year.

Looking at the A318 on the Airbus test facility ramp, you know immediately that it is a shortened version of another aircraft. Three plugs were taken out of the A319 fuselage, two before the wing and one aft, for a total of 7.84 ft. (2.39 meters). The A318 is some 20 ft. (6.1 meters) shorter than the A320, the baseline aircraft for the family of single-aisle aircraft. The aircraft now has a stubby appearance with a higher vertical tail than necessary and it lacks the pleasing proportions of the A320 and A321. Actually, the tail fin and rudder in the A318 were slightly extended to give the aircraft more rudder authority in engine-out and high-angle-of-flight situations. The hydraulic jacks used on the rudder are the same as in the other A320-series aircraft.

Another noticeable difference is that the A318's forward cargo door had to be narrowed at the rear edge so it would not be obstructed by the wing fairing.

A first for Airbus was the use of laser welding on some of the unique fuselage panels. Because of the shortened cargo hold, Airbus does not provide for container use there. Total usable volume in the forward and aft cargo holds is 773 cu. ft. Mann said some operators of the longer fuselage A319 did not use containers in the cargo hold. Two strakes, one on either side of the nose, were added to improve boundary layer flow over the pitot system when in low-speed, high-angle-of-attack conditions, with a high thrust setting.

Once in the No. 1 prototype, we saw the aircraft was equipped with flight-test equipment, ballast and some seats. However, the A318 maintains the same interior cross-section as others in the A320-series. Seating in a two-class configuration allows for eight first-class seats and 99 in 32-in.-pitch economy seating. In an all-32-in.-seat-pitch configuration, the A318 can accommodate 117 passengers. Economy seating is in a three-by-three seat arrangement. The overhead bins appear to be more than adequate for most roll-on bags. A wide-aisle option is also available.

The flight was with Jacques Rosay, Airbus chief test pilot, flight-test engineer Didier Ronceray and flight-test engineer Bernard Kamps. There was nothing that differentiated the A318 cockpit from that of the A320, A330, A340-300 and A340-600s I had flown on previous evaluations. The layout was similar and the side-stick controller appeared to be the same as on the larger aircraft. But there were some differences which became apparent during the No. 1 prototype evaluation flight.

Because three of us had experience with Airbus aircraft, we opted to let a Lufthansa pilot, qualified only in Boeing aircraft, perform the engine start, taxi and takeoff. I would take my turn at altitude, looking at the Airbus approach of envelope protection and again in the landing pattern.

Ramp weight of the A318 was 116,182 lb. (57, 810 kg.) and fuel included in the weight was 21,835 lb. (9,925 kg.). The ramp weight was close to 89% of the maximum standard weight of the A318, but Airbus offers heavier weight options up to 149,900 lb. (68,000 kg.). Center-of-gravity calculation was 26.8% and Mann said that even with the 660-lb.-lighter PW6000 engines installed, center-of-gravity limitations were not a factor in the A318's performance.

Rosay had calculated the V1 takeoff decision speed to be 116 kt., the rotate speed at 120 kt. and the V2 safety speed was 124 kt. Both CFM engines were started reaching a maximum of 380C at peak. Rosay said that during the flight-test program, the CFM powerplants had proved to be reliable and problem-free, even during high-angle-of-attack testing. This probably came as no surprise to the Airbus test pilots, as the A319, A320 and A321 are offered with CFM56 engines.

Observing from the flight-test engineer's station, fuel flow at idle was 748 lb./hr./engine and 356 lb. of fuel was used during the 16 min. from engine start to takeoff. The target N1 engine speed for takeoff was 84.3%. The guest pilot in the left seat held the brakes until reaching 50% power, and acceleration was quick. Takeoff roll was 3,045 ft. (952 meters) as the pilot rotated slightly late. Distance to a 35-ft. altitude was 3,707 ft. (1,156 meters).

Passing through 10,000 ft., some 5 min. after takeoff and at 250 kt., the fuel flow was 5,890 lb./hr./engine. We were restricted to 18,000 ft. due to the lateness of the flight and air traffic control considerations.

With me in the left seat, Rosay, in the right, explained some of the differences between the A318 flight deck and systems from those of other Airbus aircraft. One noticeable difference was the Thales liquid crystal displays in the cockpit in place of cathode ray tubes. The 7.25 X 7.25-in. LCDs provide brighter and sharper information on the six displays. Mario Heinen, senior vice president of the single-aisle line, estimates that the LCDs represent a $10/hr. saving in operating costs based on better reliability and lower maintenance. Another change was the incorporation of a Thales combined standby instrument rather than individual performance elements found in earlier Airbus aircraft.

The nose wheel steering system was moved from one hydraulic system to another to assure that both nose wheel steering and normal brake function would not be lost with the failure of one system. And alternate braking control is now electric, rather than mechanical as it is in the A320. Goodrich and Messier-Dowty provide carbon brakes for the A318. Many of the valves and switches in the environmental control system were shifted to electrical to improve reliability as well as to assure quieter operation.

Lateral protection by the Airbus fly-by-wire system remains the same as in earlier models. Up to 33-deg. angle of bank, pitch is induced to remain at a steady state. Beyond a 33-deg. bank, the back stick has to be used to remain level. If pressure on the side-stick controller is released beyond 33 deg. of bank, the aircraft will revert to 33 deg. of bank.

Where the Airbus philosophy of envelope protection really asserts itself is in its high-angle-of-attack flight. With flaps set at the third setting, gear down and speed brakes deployed at 18,000 ft., I set up a deceleration rate of 1 deg./sec. When reaching alpha protection of near 120 kt., the speed brakes were automatically retracted and power was advanced to takeoff setting. Pulling further back on the side-stick controller to the maximum, I saw 110 kt. registered as I made 30-deg. banked turns in both directions. While Boeing aircraft warning systems will tell you more than once you are about to stall the aircraft, if you persist you can leave controlled flight. The Airbus envelope protection will warn you that stall is imminent, but then will not allow you to stall, keeping you within a few percent of the maximum lift-over-drag coefficient.

One pilot went through a simulated engine-out at 250 kt. While not doing anything, the fly-by-wire system partially compensated for the adverse yaw and induced 5-deg. wing-down attitude and a yaw compensated by use of 5 deg. of rudder. The yaw showed up below the zero-deg. bank angle indices in the primary flight display. While the system could have been made to completely compensate for the engine-out, Rosay said that they wanted to keep the pilot in the loop. Engine-out operation did not appear to be a problem for the guest pilot in the left seat to control.

I took control of the A318 while at 4,000 ft. and started a long downwind leg to Runway 32 at the Toulouse airport. Reference speed was 128 kt. at the 117,480-lb. (53,400-kg.) weight. Rosay deployed the flaps at the appropriate speeds, also shown on the speed scales, and lowered the landing gear. I had chosen to fly a manual instrument landing system approach while using autothrottle. Speed brakes on the A318 are available in all configurations, unlike other Airbus single-aisle aircraft, and had they been deployed, a "speed brake still out" message would have been shown at 800 ft.

WITH A CROSSWIND component of less than 10 kt., I found I was able to stay on the extended runway centerline and glideslope fairly easily. At a 30-ft. altitude from the runway, a slight nose-down pitch was experienced and the word "flare" came through the automatic system. Rosay said that was introduced to give a pilot the initiative to start a flare. Power was reduced and I touched down left gear first in a relatively smooth landing. A touch-and-go was initiated and I climbed back up to 4,000 ft. Rosay asked if I would like to make another approach, but I felt I could not better the last landing and declined--especially because night was approaching.

I felt perfectly comfortable with the side-stick controller and the performance of the A318. It behaved like other Airbus aircraft I've flown--the big difference was the sense of lack of mass I experienced flying the A340-600 last year. Other than that, it is difficult to differentiate between Airbus aircraft from the cockpit. The Boeing-qualified pilot said that after flying a side-stick controller for the first time, he was going to reevaluate his unqualified support for the yoke used in Boeing aircraft.

Total fuel for the almost 3-hr. flight from blocks to blocks was 14,695 lb. (6,678 kg.). This included the time in the pattern to perform seven landings.

Airbus officials say the A318 was developed at the request of A320-series owners who wanted smaller aircraft for use in their own operations as well as for more regional-type flying. I think this is where most orders for the smaller aircraft will originate; not from smaller-aircraft operators intending to use the A318 as a stepping-stone to larger aircraft.

One potential barrier to the A318 is its relative high-acquisition cost when compared with that of the Embraer 195 and Bombardier CRJ900. The 195's list price is close to $31 million, while the A318's is $45 million, but naturally cost fluctuates depending on the number of aircraft ordered and other factors.

The commonality of the aircraft's systems, pilot and maintenance training, pilot type certificate and ground operations make the A318 a natural choice for those airlines flying other Airbus aircraft. However, the recent JetBlue order for 100 Embraer 190s may weaken that rationale. JetBlue now flies A320s and has a firm commitment for a total of 143 A320s.

web photograph AW_06_16_2003_2441.jpg JPEG image/jpeg Airbus plans to deliver 10 of the CFM-powered A318s this year, seven in 2004 and 23 in 2005. web photograph AW_06_16_2003_2442.jpg AW_06_16_2003_2442_L.jpg JPEG image/jpeg The A318 incorporates Thales liquid crystal displays for its six primary multifunction screens. Flight management systems are provided by either Smiths Aerospace or Honeywell. web photograph AW_06_16_2003_2492.jpg JPEG image/jpeg Aside from a shortened fuselage and a slightly elongated vertical tail and nose strakes, there is little to distinguish the A318 from other single-aisle aircraft.

Airbus A318 Specifications

Airbus A318 is powered by either two CFM56-5B/P or Pratt & Whitney PW6000 turbofan engines. The CFM engines are rated from 21,600-23,300 lb. of thrust each at static conditions, while the PW6000 ratings are from 22,100-23,800 lb. each at static conditions.
Weights:
Maximum takeoff weight:
Basic 130,070 lb. (59,000 kg.)
Options 135,580 lb. (61,500 kg.)
145,500 lb. (66,000 kg.)
149,900 lb. (68,000 kg.)
Maximum landing weight:
Basic 123,460 lb. (56,000 kg.)
Option 126,770 lb. (57,500 kg.)
Maximum zero-fuel weight:
Basic 116,840 lb. (53,000 kg.)
Option 120,150 lb. (54,500 kg.)
Basic operating weight 86,060 lb. (39,035 kg.)
Maximum fuel capacity 42,462 lb. (19,260 kg.)
External Dimensions:
Wingspan 111.8 ft. (34.10 meters)
Length overall 103.2 ft. (31.44 meters)
Height overall 41.2 ft. (12.56 meters)
Fuselage width 12.9 ft. (3.94 meters)
Internal Dimensions:
Seating, single class 117 passengers
Seating, dual class 99 and 8 passengers
Standard seat pitch 32 in. (0.81 meters)
Aisle width 19 in. (0.48 meters)
Performance:
Range, CFM engines,
107 pax., max weight option 3,250 naut. mi. (6,000 km.)
Range, PW engines,
107 pax. max weight option 3,150 naut. mi. (5,815 km.)
Takeoff field length,
2,000 naut. mi. higher-rated engines 5,400 ft. (1.7 km.)
Takeoff field length,
2,000 naut. mi. lower-rated engines 4,800 ft. (1.4 km.)
Landing performance, typical weight,
CFM engines 4,200 ft. (1.28 km.)
Landing performance, typical weight,
PW engines 4,100 ft. (1.25 km.)
Typical cruise speed Mach 0.78
Maximum operating speed Mach 0.82